Imagine finding your warehouse in chaos due to damaged Pallet Racks. Thankfully, no workers were seriously injured. But this could have been completely avoided with proper maintenance.
With how busy the world is, Pallet Rack maintenance is one of the most overlooked parts of warehouse operations. Most businesses forget that these storage systems need to be inspected regularly even after installation.
You might think – “Leaving it for a little while might cause no harm.” But in reality, ignoring the importance of maintaining pallet racks can lead to failures — costing you more than your regular routine checkups.
Now, let’s understand why it matters and the key DOs and DONT’s to keep your rack working at its best performance.
Why Does Maintenance Matter? — The Cost Of Not Maintaining
Picture this: A small crack on the pallet racks goes unnoticed for months, and one day it collapses under heavy weight. And the outcome? The whole warehouse was in a mess, with damaged goods, few workers hurt, costly repairs and reduced efficiency.
20% of warehouse accidents are mostly due to improper maintenance, based on a study. So, when are you booking your maintenance schedule?
Key Do’s And Dont’s For Pallet Racking Maintenance
Here are some of the best practices that you should follow to ensure your Pallet Rack Systems are durable and perform better –
DOs
- Inspect Regularly: Frequent inspections can help you avoid big troubles later on. Monthly checkups with thorough annual reviews can keep the damages at bay.
- Check Rust & Corrosion: Moisture and dirt can easily cause rust and corrosion that can weaken the structure of your pallet rack systems. Keep a watch on every nut, bolt, beam, and frame to identify damages and treat them quickly.
- Overloading Weight Check: Are you overloading your racks? It might be easy to overload but for safety and peace of mind, do not go over the manufacturer’s weight specification.
- Keep Racks Clean & Free of Debris: A dirty pallet rack is a safety hazard. The cleanliness of your racks will ensure the chance of accidents and damage to products is lessened.
- Employee Training: The team should understand the nitty-gritty of pallet rack repair and maintenance. The core of mistake prevention often revolves around educating employees.
DONTs
- Ignoring Small Damages: You might think a small dent or crack might not be a big issue, but it might cause bigger troubles in future. Work on these damages soon for smooth running.
- Modify Without Authority: Thinking of modifying a rack to suit an unusual need? Unauthorized modification can compromise both the safety and the efficiency of pallet racking. So, ask expert opinion before you jump in.
- Block Emergency Exits or Aisles: Safety comes before anything. A blocked aisle or exit during an emergency operation may be critical for the persons in your workforce.
- Neglect Safety Standards: Ensure you strictly abide by the safety standards to avoid any further complications.
Key Takeaways
Maintaining pallet racks is not any other task. It is a smart investment that pays off in safety, efficiency, and cost savings.
Is it worth waiting till the routine checkup cost becomes expensive? Get started on your pallet rack maintenance routine today and keep your warehouse running smoothly and safely.
Ready for maintenance? Contact Craftsman Storage for expert advice and solutions tailored to your needs.
Author: Craftsman Storage Systems
Craftsman Storage Systems is a prominent Pallet Racks Manufacturers. We provide a large selection of Industrial Pallet Racks as per your industrial needs. We manufacture and supply rack systems that include pallet flow, drive-in, push-back, and selective pallet racks, and each rack has its unique benefits and features. As a leading Pallet Rack Manufacturers our racks are suitable for versatile industry needs such as automotive, ecommerce, electronics and more. These racks are a crucial component for improving warehouse operational efficiency.
